How are pillow top mattresses made?
The manufacturing process of traditional pillow top mattresses:
The support section:
The support section of the mattress is made from a variety of materials, such as pocket springs, foam, suspension springs, or cage springs, and serves as the base of the mattress. The pillow top is then stitched directly onto the top of the support section, creating a two-tier mattress. At this stage, the mattress is essentially a one-sided design, with no significant issues.
The pillow top section:
The pillow top section, on the other hand, is typically composed of soft materials such as polyester, memory foam, latex, wool, and others. This layer provides an immediate sink feeling to the mattress, akin to a feather or down topper that allows you to snuggle in. However, the pillow top is often not tufted, resulting in issues with fibres migrating, which can lead to a lumpy and uneven sleep surface.
The manufacturing process of Winstons Beds pillow top mattresses:
The support section:
The support section of the mattress is constructed with 100% natural materials, such as calico pocket springs, hand-teased horsetail, alpaca wool, Shropshire wool, organic flax, silk, cashmere, British fleece wool, and cotton, and serves as the foundation of the mattress. The mattress is designed to be double-sided, which means it can be turned and rotated to promote even wear. The pillow top or mattress topper section is then attached directly onto the top of the support section using buttoned handles, creating a two-tier mattress.
The pillow top section:
The pillow top section is crafted from various density 100% natural materials, including hand-teased horsetail, Shropshire wool, alpaca wool, organic flax, British fleece wool, cotton, lambswool, and others. This layer provides an immediate sink feeling that allows you to snuggle in. The pillow top is hand-tufted with twine and felt washers, which prevents the fibres from migrating and creating a lumpy and uneven sleep surface.